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Tungsten carbide External cooling drill

External cooling drill

description:

HJDK550 series-External cooling drill. Suitable for drilling steel, stainless steel, cast iron, non-ferrous material. Nano Coating AlTiN


HJDK550 series-External cooling drill

Suitable for drilling steel, stainless steel, cast iron, non-ferrous material.

Nano Coating AlTiN

Material : tungsten carbide

PRODUCT DETAIL

Literal statement:
HJDK550 drill  was developed for the complex machining of steel materials . It makes a strong impression with its high cutting values and consistently good hole quality. An especially stable and accurate cutting edge is produced thanks to the special micro-geometry . The extremely smooth surface finish of the it's web thinning and flute profile reduces the friction between drill and chip. The machining temperature is reduced and chip evacuation improved. Cutting forces are reduced. These tool features result in maximum hole quality and tool life.


Features:
  • Suitable for drilling steel, stainless steel, cast iron, non-ferrous material.

  • Stub chisel,excellent self-center capability.

  • Radial point, smaller cutting resistance.

  • Lip chamfer, higher feed rate, higher efficiency.


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Regular size:

Carbide Drills

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Ordering code Outside DiameterFlute Length   Overall Length     Shank Diameter 
(D) (l)(L)(D)
HJDK550-005S0.56260.5
HJDK550-006S0.66260.6
HJDK550-007S0.76260.7
HJDK550-008S0.86260.8
HJDK550-009S0.96260.9
HJDK550-0100S16261
HJDK550-011S1.17281.1
HJDK550-012S1.28301.2
HJDK550-013S1.38301.3
HJDK550-014S1.49321.4
HJDK550-015S1.59321.5
HJDK550-016S1.610341.6
HJDK550-017S1.710341.7
HJDK550-018S1.811361.8
HJDK550-019S1.911361.9
HJDK550-020S212382
HJDK550-021S2.112383
HJDK550-022S2.213403
HJDK550-023S2.313403
HJDK550-024S2.414433
HJDK550-025S2.514433
HJDK550-026S2.614433
HJDK550-027S2.716463
HJDK550-028S2.816463
HJDK550-029S2.916463
HJDK550-030S316463
HJDK550-031S3.118494
HJDK550-032S3.218494
HJDK550-033S3.318494
HJDK550-034S3.420524
HJDK550-035S3.520524
HJDK550-036S3.620524
HJDK550-037S3.720524
HJDK550-038S3.820524
HJDK550-039S3.922554
HJDK550-040S422554
HJDK550-041S4.122555
HJDK550-042S4.222555
HJDK550-043S4.322555
HJDK550-044S4.424555
HJDK550-045S4.524555
HJDK550-046S4.624585
HJDK550-047S4.724585
HJDK550-048S4.824585
HJDK550-049S4.926585
HJDK550 -050S526585
HJDK550-051S5.126625.1
HJDK550-052S5.226625.2
HJDK550-053S5.328625.3
HJDK550-054S5.428625.4
HJDK550-055S5.528665.5
HJDK550-056S5.628665.6
HJDK550-057S5.728665.7
HJDK550-058S5.828665.8
HJDK550-059S5.928665.9
HJDK550-060S631666
HJDK550-061S6.131707
HJDK550-062S6.231707
HJDK550-063S6.331707
HJDK550 -064S6.431707
HJDK550 -065S6.531707
HJDK550-066S6.631707
HJDK550-067S6.731707
HJDK550-068S6.834747
HJDK550-069S6.934747
HJDK550-070S734747
HJDK550-071S7.134748
HJDK550-072S7.234748
HJDK550-073S7.334748
HJDK550-074S7.434748
HJDK550-075S7.534748
HJDK550-076S7.637798
HJDK550-077S7.737798
HJDK550-078S7.837798
HJDK550-079S7.937798
HJDK550-080S837798
HJDK550-081S8.137799
HJDK550 -082S8.237799
HJDK550 -083S8.337799
HJDK550 -084S8.437799
HJDK550-085S8.537799
HJDK550-086S8.640849
HJDK550-087S8.740849
HJDK550-088S8.840849
HJDK550-089S8.940849
HJDK550-090S940849
HJDK550-091S9.1408410
HJDK550-092S9.2408410
HJDK550-093S9.3408410
HJDK550-094S9.4408410

HJDK550 Carbide Drills


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Ordering code Outside DiameterFlute Length     Overall Length   Shank Diameter 
 (D)(l)(L)(D)
HJDK550-095S9.5408410
HJDK550-096S9.6438910
HJDK550-097S9.7438910
HJDK550-098S9.8438910
HJDK550-099S9.9438910
HJDK550-100S10438910
HJDK550-101S10.1438911
HJDK550-102S10.2438911
HJDK550-103S10.3438911
HJDK550-104S10.4438911
HJDK550-105S10.5438911
HJDK550-106S10.6438911
HJDK550-107S10.7438911
HJDK550-108S10.8438911
HJDK550-109S10.9438911
HJDK550-110S11479511
HJDK550-111S11.1479512
HJDK550-112S11.2479512
HJDK550-113S11.3479512
HJDK550-114S11.4479512
HJDK550-115S11.5479512
HJDK550-116S11.6479512
HJDK550-117S11.7479512
HJDK550-118S11.8479512
HJDK550-119S11.9479512
HJDK550-120S125110212
HJDK550-121S12.15110213
HJDK550-122S12.25110213
HJDK550-123S12.35110213
HJDK550-124S12.45110213
HJDK550-125S12.55110213
HJDK550-126S12.65110213
HJDK550-127S12.75110213
HJDK550-128S12.85110213
HJDK550-129S12.95110213
HJDK550-130S135110213

HJDK550 Standard  Drills:

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Ordering codeOutside Diameter  Flute Length  
(D)(l)
HJDK550-00300.35.5
HJDK550-00350.355.5
HJDK550-00400.47
HJDK550-00450.457
HJDK550-00500.58.5
HJDK550-00550.558.5
HJDK550-00600.69.5
HJDK550-00650.659.5
HJDK550-00700.79.5
HJDK550-00750.759.5
HJDK550-00800.89.5
HJDK550-00850.859.5
HJDK550-00900.99.5
HJDK550-00950.959.5
HJDK550-0100110.5
HJDK550-01051.0510.5
HJDK550-01101.110.5
HJDK550-01151.1510.5
HJDK550-01201.210.5
HJDK550-01251.2510.5
HJDK550-01301.312
HJDK550-01351.3512
HJDK550-01401.412
HJDK550-01451.4512
HJDK550-01501.512
HJDK550-01551.5512
HJDK550-01601.612
HJDK550-01651.6512
HJDK550-01701.712
HJDK550-01751.7512
HJDK550-01801.812
HJDK550-01851.8512
HJDK550-01901.912
HJDK550-01951.9512
HJDK550-0200212
HJDK550-02052.0512
HJDK550-02102.112
HJDK550-02152.1512
HJDK550-02202.212
HJDK550-02252.2512
HJDK550-02302.312
HJDK550-02352.3512
HJDK550-02402.412
HJDK550-02452.4512
HJDK550-02502.512
HJDK550-02552.5512
HJDK550-02602.612
HJDK550-02652.6512
HJDK550-02702.712
HJDK550-02752.7512
HJDK550-02802.812
HJDK550-02852.8512
HJDK550-02902.912
HJDK550-02952.9512
HJDK550-0300312
HJDK550-03053.0512
HJDK550-03103.112
HJDK550-03153.1512
HJDK550-031753.17512

We can produce 3D,5D, 8D drills according to customer's requirements or nonstandard drills as customized. We could also produce nonstandard End mills as customized. 

Tool material composition:
1.Physical Properties:
A) Hardness greater than or equal to 92.8 HRA;
B) Density greater than or equal to 14.2 g/cm³;
C) TRS greater than or equal to 4200 N/mm²;
D) Free of ETA phase condition;
E) No contamination by other materials;
F) Porosity = A00 / B00 / C00 ;
G) Uniform and consistent grain size. No grain size can be   larger than specified.
H) Chromium carbide grain growth inhibitor only.
2.All the tools of production, coatings are used in Germany, Switzerland,  processing equipment;

Coating:
Nano Coating AlTiN
Characteristics and Function
1、High aluminum content provides excellent hot hardness and oxidation resistance.
2、Special method optimizes the structure of coating,significantly improved stability,reducing the number of surface droplet.


External cooling drill operation parameter:
Workpeice materialCutting speedFeed rate(mm/rev)
 (m/min)
 External coolingD3D4D6D8D10D12D14D16D18D20
 drill
Low carbon steel,long chip 1000.090.110.140.190.230.240.280.30.330.34
(<125HB)800.130.150.190.250.30.330.380.420.420.43

500.160.190.230.310.380.410.450.50.50.51
Low carbon steel, short cut, 1000.090.110.140.190.230.240.280.30.330.34
easy cut steel750.130.150.190.250.30.330.380.420.420.43
(<125HB)500.160.190.230.310.380.410.450.50.50.51
High carbon steel 900.090.110.140.190.230.240.280.30.330.34
and   medium carbon steel700.130.150.190.250.30.330.380.420.420.43
(<25HRC)450.160.190.230.310.380.410.450.50.50.51
Alloy steel,tool steel900.090.110.140.190.230.240.280.30.330.34
(<35HRC)700.130.150.190.250.30.330.380.420.420.43

450.160.190.230.310.380.410.450.50.50.51
Alloy steel, tool steel800.090.10.130.170.210.220.260.280.310.31
(35-48HRC)600.120.140.170.230.280.30.350.370.380.39

400.140.170.220.290.350.370.410.440.460.47
PH and ferritic, martensitic steels700.090.10.130.170.210.220.260.280.310.31
(<35HRC)500.120.140.170.230.280.30.350.370.380.39

300.140.170.230.290.350.370.410.440.460.47
Austenitic stainless steel
0.050.060.070.080.090.10.110.120.130.14
(130-200HB)0.080.10.120.130.150.170.180.20.220.24

0.10.120.140.180.20.220.240.240.260.28
High strength austenitic 
0.030.040.050.060.070.080.090.10.10.12
and forged stainless steel0.060.080.080.10.110.130.130.140.140.16
(<25HRC)0.080.10.10.120.140.160.180.180.20.22
Duplex stainless steel
0.030.040.050.060.070.080.090.10.10.12
(<30HRC)0.060.080.080.10.110.130.130.140.140.16

0.080.10.10.120.140.160.180.180.20.22
Gray iron1000.130.150.170.20.250.260.280.30.320.36
(<32HRC)800.170.020.260.320.360.380.40.420.440.48

600.210.260.320.40.420.460.50.520.540.56
Alloy iron of medium 1000.110.130.150.170.220.220.240.260.30.34
processing difficulty, 800.150.180.230.260.280.340.350.40.40.43
nodular cast iron600.180.220.270.380.380.420.440.480.460.5
(<28HRC)










Intractable high alloy cast iron, 900.060.080.10.130.150.170.190.20.230.23
nodular cast iron700.090.10.130.170.20.220.260.270.280.29
(<28HRC)600.110.130.160.210.260.280.310.330.340.35
Wrought aluminum alloy
0.060.130.160.180.20.220.240.280.320.34
(Si<12%)0.090.20.220.260.30.340.360.380.40.42

0.110.260.280.320.380.420.440.460.480.48
Cast aluminium alloy
0.060.130.160.180.20.220.240.280.320.34
(Si<12%)0.090.20.220.260.30.340.360.380.40.42

0.110.260.280.320.380.420.440.460.480.48
Cast aluminium alloy
0.060.130.160.180.20.220.240.280.320.34
(Si>12%)0.090.20.220.260.30.340.360.380.40.42

0.110.260.280.320.380.420.440.460.480.48
Copper, copper alloy
0.060.130.160.180.20.220.240.280.320.34
(<200HB)0.090.20.220.260.30.340.360.380.40.42

0.110.260.280.320.380.420.440.460.480.48

Attention:

  • Make sure work peice and machine are stable and use a precision holder, use hydraulic chucks, high qualitycollet chucks.

  • Make sure total indicated run-out(TIR) is less than 0.02mm.

  • The recommended cutting condition is suitable for apply water soluable.

  • If the tool size is not in the table. Please refer to the table closet to the blade diameter size selection of cutting parameters, adjust cutting parameters according to actual working conditions during processing.

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The company has a complete blade manufacturing process equipment production line from powder raw material preparation, mold making, pressing, pressure sintering, grinding, coating and coating post-treatment. It focuses on the research and innovation of the base material, groove structure, precision forming and surface coating of carbide NC inserts, and constantly improves the machining efficiency, service life and other cutting properties of carbide NC inserts. After more than ten years of scientific research and innovation, the company has mastered a number of independent core technologies, has independent R&D and design capabilities, and can provide customized production for each customer.


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